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level: Level 1

Questions and Answers List

level questions: Level 1

QuestionAnswer
A man-made, wood-based composite materialManufactured board
The set of standard sizes in which materials are available as well as the format e.g. powders, granules and sheetsStock form
Associated with how a material reacts to an external forceMechanical properties
Associated wit the actual make-up or structure of the materialPhysical properties
The ability to withstand being crushed to shortened by pushing forcesCompressive strength
The ability to resist stretching or pulling forcesTensile strength
The ability to resist abrasive wear such as scratching, surface indentation or cuttingHardness
The ability to absorb impact force without fractureToughness
A material comprised of two or more different materials, resulting in a material with enhanced propertiesComposite
A material whose physical properties change in response to an put or change in the environment, such as electricity, pressure, temperature or lightSmart material
A material developed through the invention of new or improved processes, for example as a result of man-made materials or human interventionModern material
A aerial containing mostly iron and carbonFerrous metal
A metal which does not contain ironNon-ferrous metal
A metal made of two or more metals, or combing two or more elements, one of which much be a metalAlloy
A material that can be repeatedly reheated and reshapedThermoplastic
A material which when heated undergoes a chemical change whereby the molecules form rigid cross links. These polymers cannot be reheated and reshaped, even at very high temperaturesThermosetting polymer
Materials which at room temperature can be deformed under pressure, and then upon release of the pressure will return to their original shapeElastomer
A traditional, inexpensive method which involves stacking the wood under a shelter, protected from the rain. Air circulated between the plants to slowly remove the excess moistureAir seasoning
A more expensive but controlled method which is very quick and can take just a few weeks. Plants are stacked onto trolleys and placed in the kiln where both temperature and humidity are controlledKiln seasoning
A wood from a broad-leaved (deciduous) treeHardwood
A wood from a cone-barding, coniferous, treeSoftwood
Wood that comes directly from seasoning and has rough surfaces produced from initial conversion. This wood will have nominal sizes rather than accurate finished sizesRough sawn
Wood has only one edge that is planed accurately, the rest are rough sawn. PSE is about 3mm smaller in width from he original nominal sizePlaned squared edge PSE
Wood has sides and edges that are planed square, straight and level, leaving a smooth finish, and is ready to use. The board is about 3mm smaller all round than the original rough sawn nominal sizePlaned all round PAR
(for polymers) the temperature deemed safe for processing without possible degradation of the polymer propertiesSafe working temp
Improved tensile strength and hardness in the localised area when a metal is cold workedWork hardening
Heating work hardened metal and very slowly cooling it, making it easier to work by making it less brittle and more ductileAnnealing
A process for hardening the surface of seals with less than 0,4% carbon contentCase hardening
Changes the chemical composition of the surface of low carbon steel so it absorbs and increase surface hardnessCarburising
Rapid cooling of a heat-treated metalQuenching
Heating medium or high carbon steels to a given temperature, rapidly coming via quenching and then heating to a set temperature to remove excess hardnessHardening and tempering
The colour seen on metal that indicated the temperature at which brittleness is removedTempering colour
The temperature at which the atoms of carbon and steel mix freely before bonding together to become a solidCritical point
A machine using a hydraulic press and a plywood substate with cutting dies and creasing rules to cut from paper, card or polymer filmDie cutter
Shaping stick form material through processes such as bending, rolling, press forming and steam bendingforming
Shaping materials by melting them and forming them in a mould that resembles the finishes product or componentRedistribution
Shaping stock material by machining it using processes such as milling, turning and southingWastage
Shaping materials by adding additional pieces to them, either using the same or different materialsAddition
A substance used to stick materials togetherAdhesive
The material on to which the print ink is applied, such as paper or boardsSubstrate
The process of creating raised images or text on paper or card by placing the paper or card in between two dies under pressureEmbossing
Produces an imprinted depression that sits below the surface of the paper or cardDebossing
A printing process in which ink is forced onto the surface of a material through a mesh screen to create a picture or patternScreen printing
Using a metal to coat a (usually cheaper) base metalelectro plating
Thermoset polymer powder is positively charges and attracted to the negatively charged product. It is then baked to melt the powder and given an even coatingPowder coating
Commonly used for aluminium to enhance the natural oxide layer, resulting in increased hardness toughnessAnodising
The consideration of the number of products to be made, using particular manufacturing methods to suit a particular marketScale of production
The manufacture of groups of products to increase efficiency and economyBatch production
The efficient organisation of a workforce so that individuals specialise in particular manufacturing tasksDivision of labour
The manufacture of large numbers of products in factories set up so that processes can be efficiently carries out by workers and/or teams organised in a specific sequenceLine production
The manufacture of large numbers of products in factories that are usually highly mechanisedMass production
The use of overhead transporters for competent transfer between workers to improve factory efficiencyUnit production systems UPS
The use of mainly computer based technology to facilitate efficient competitive production of low-volume, customised productsQuick response manufacturing QRM
The organisation of manufacture to reduce dependance on externally sourced parts and sub-assembliesVertical integration/ vertical in-house production
The manufacture of products as needed, in response to existing orders. A production method that relies on materials and components arriving at the point of manufacture, just in time for manufactureJust in Time JiT production
The design and manufacture of products to individual specificationsBespoke/One off production
Production using work cells of CNC machines and robots that can be used to make a wide range of different products, typically one-off bespoke items or in small batchesFlexible manufacturing systems FMS
The use of groups of CNC machines robots and AGVs to facilitate efficient, flexible manufacturingmodular/cell production
Parts such as screws and light bulbs that are made to a common standard to ensure interchangabilitiesStandardised components
Products parts that are sources form external suppliers rather than being manufacture in housebought-in components
A self-contained element of a product that is made separately and incorporated into the final assembly stageSub-assembly
Using computers to draw in 2D or 3D and develop productsComputer aided design CAD
Using computer controlled equipment to machine materialsComputer aided manufacture CAM
Using software to virtually test products in liquids or gasesComputational fluid dynamics CFD
Using software to test components and products to identify potential stress or weak pointsFinite element analysis FEA
Shop tills or similar that use barcodes or computer entry to transmit customer orders to suppliers and manufacturersElectronic point of sale EPOS
A plan used to determine now many products will be made in a given time periodMaster production schedule MPS
A system used to control the movement of materials and components from suppliers and though a factoryKanban
Small electric devices that can be scanned and used to track items as they move though a factory and into dispatchRadio frequency identification RFID tags
Robots, similar to forklift trucks, used to cary materials and finished goods around a factoryAutomatic guided vehicle AGV
The scientific study of people and their working conditionsErgonomics
The featured of product that make it visually appealingAesthetics
The use of scientific measurements of the human body in the design and construction of productsAnthropometrics
The study of individual tasks performed by consumers to allow for successful product develpmentTask analysis
The use of the end user throughout the design process, the ensure the developed product is focused on their design process, to ensure the developed product is focused on their actual needs and not the perceived needs determined by the designerUser-centred design UCD
The concert of designing products that will allow the maximum number of possible users to successfully use the product without discomfortInclusive design
the process of simulating conditions experiences by potential users of products, to assist with the development of successful productsEmpathic design
Control of substances hazardous to health regulations 2002COSHH
The likelihood or chance that someone may be harmed as a result of being exposed to a hazardRisk
Anything that could cause someone harmHazard
The main piece of legislation for British health and safety lawHealth and safety at work act 1974
Any action carries out in advance that protects against a possible danger or injurySafety precaution
Consideration of what might cause hard to people and if reasonable steps are being prevent that harmRisk assessment
A novel, physical creation that is entitled to protection for its organator in the form of copyright, design rights, patent, registered design or trademarkIntellectual property IP
The legal protection of IPIntellectual properties rights IPR
Unregistered rights that protest original works such as books, photographs and playsCopyright
Rights that give automatic protection to prevent copying the appearance of a productUnregistered design rights
Legal protection for intentions relating to the way in which the products functionPatent
The official UK government body responsible for IPIntellectual property office IPO
A product whose appearance or decoration has been legally protected to counter copyingRegistered design
A graphical symbol that often serves as an important element of a trademarked brand identityLogo
A unique combination of words sounds, colours and logos used for marketing, and the legal protection of brand identityTrademark
A design that has not been protected by IPR, so that it can be freely used and developed by othersOpen design
The key points that need to be considered in order to make products sustainable. Reduce, reuse, recycle, repair, rethink, refuseSix Rs of sustainability
The management of resources to minimise depletion and pollutionSustainability
Recovering the parts and materials from unwanted products to be used againRecycle
Taking apart products for maintenance or to reclaim parts and materialsDisassembly
Minimising wastage and excess materials or packagingReduce
Avoiding unsustainable materials or productsRefuse
Designing products so that they can be put back in working order if something breaks or goes wrongRepair
Considering the adoption of more sustainable alternativesRethink
Making it possible to use products or parts againReuse
Creative reuse of unwanted products and materials to manufacture higher value itemsUpcycling
The concept of reducing waste in manufacture. This can be waste or materials, or idle machinesLean manufacturing
An area adjacent to a point on a product line for the temporary storage of partially completed productsBuffer zone
The amount of time it takes for a manufacturing process to be competedCycle time
A German work meaning ‘beat o rhythm’. It is used in lean manufacturing to describe the maximum amount of time in which a product must be produced to meet consumer demandTakt time
A functioning or non-functioning pre-production model that can be used to evaluate with potential consumersPrototype
The use of logos, colours, typeset/letter fonts, and slogans to promote customer loyaltyBrand identity
The process of passing a marketing message from one person to many others using social mediaViral marketing
The stages of a product from introduction, growth and maturity to declineProduct life cycle
Someone who both designers and makes productsDesign-maker
A person with initiative who invests capital in a project or ideaEntrepreneur
A technique used to draw the front, plan and end elevation of an objectOrthographic projection
A technique used to draw the hidden details and internal features of an objectSectional drawings
A 3D drawing technique using 30° lines - typically for sketchingIsometric
Using a 3D box and constructing drawings in side of them, parallel to the outer lines of the boxCrating
3D drawings: drawings that use one or two vanishing points. They are often used for design ideas or presentation drawingsPerspective drawing